The entire process of clothing processing and production

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Update time : 2025-01-16

1. Incoming materials:

Firstly, in the operation process of garment factories, the starting material is fabric.

2. Fabric inspection: The fabric returned from the fabric factory is stored in the warehouse and needs to undergo fabric inspection first.

This is the 'fabric inspection machine'

Regarding fabric inspection, each factory has a standard. If this standard is exceeded, the entire batch of fabric will be rejected or the fabric supplier will need to rework.

This is the 'defect map'

3. Fabric pre shrinking: After inspecting the fabric, the fabric with good quality will be sent to the steam machine for air drying and loosening to maintain the stability of the fabric area. For some special fabrics, if they are cut directly without 72 hours of loosening time, the size deviation will be significant after production. For general fabrics, they should be laid flat for 24 hours.

4. Labing: After loosening the cloth, the first step is to perform "computer Labing". You can cut it.

5. Cutting: This is the 'automatic cutting bed'.

6. Sealed sample ▪ Testing: After the fabric is cut, there will be a department responsible for matching pieces and checking if there are any problems with the cut fabric. If there are any problems, they will be directly inspected to facilitate the subsequent processes.

7. Hot Pot: Film Inspection Department: After film inspection, some factories will have a medium hot pot department, which mainly heats some semi-finished products and some hot pots.

This is the 'hot stamping machine', which is used for intermediate hot stamping of semi-finished products.

8. If there are floral patterns in the semi-finished product process, they are usually sent first, depending on the process. Some semi-finished products are sent out for beading and embroidery, while others are sewn back and then taken for beading and embroidery. Let me give you a rough overview.

This is the 'computer car flower'.

This is' beading '. The beading and embroidery I take here are all finished products.

9. Sewing 'zip ties': Once a piece of clothing is paired with pieces and the semi-finished product is ready, it can be sent to the workshop for sewing. This is the 'zip tie', like most round neck T-shirts nowadays, which are directly tied onto the zip tie. This is a matter of skill. If the collar is pulled unevenly, it will become crooked and crooked. As a result, when someone opens their clothes and sees this type of product, they will have no desire to purchase it.

10. Sewing a "flatbed" is called a "flatbed". It seems that there is nothing to say about it. The most ordinary car, as we all know, has some requirements for fine workmanship, such as distance and needle count.

11. Sewing a "overlock sewing cart" is also known as a "sewing cart" or "overlock sewing cart", which is commonly used in many places. The stitching is a chain stitch.

12. Sewing collars, edges, folds, and seams. This thread is commonly used for rolling collars, edges, folds, seams, splicing seams, and decorative edges in knitted clothing. Let me show you the effect pictures of the clothes made.

13. Sewing 'edge sewing machine' is called 'edge sewing machine' in the south, also known as bone sewing machine. It is used to prevent loose edges on the fabric edge of the sewing machine

14. New Eye: This is the "button door car".

15. This is the "buttoned eye" of the "buttoned door car" that has been opened.

16. Dingkou is the "button car".

17. Group inspection: This is called "mid inspection", where each group must have a dedicated person responsible for inspecting the clothes. If there are quality issues, they can be directly improved.

18. Trimming the thread ends is called a "blowing machine". After checking the clothes and finding no problems, the thread ends are cut and sent to the blowing machine to blow them off.

19. Big perm: After blowing the thread, all the previous work is considered completed, and the clothes are already finished products. But is it okay to ship them this way? Of course not, after so many tasks, the clothes must have become wrinkled. Moving on to the next process, ironing, the clothes are ironed flat and must meet the customer's size requirements. Therefore, after ironing the shirt, it is usually necessary to check the shirt and measure it with a ruler.

This is the 'tail workshop'

20. Hanging tags: This is part of the "packaging workshop", where hanging tags and pasting certificates of conformity are required. Only when all clothes are free of quality problems can they enter the packaging area, and all quality issues should be improved from here.

21. Packaging: This is the "packaged ready to wear", which can then be packed and boxed for shipment.

22. Finished garment: Finally, with the joint efforts of many people, the finished garment came to the sales market for sale.

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